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Different LED Driving Topologies for Portable Applications

By Muhamad Moussa, Engineer, Future Lighting Solutions





There are different methods for driving LEDs in portable applications. Driving directly from an AA battery, adding current limiting resistors or using constant current drivers are all possible options. Factors to consider when selecting the most efficient method are:

  • Cost
  • Power efficiency
  • LED output optimization
  • Rated life

LEDs must operate at a constant forward current and within the voltage range indicated in the data sheets of the LUXEON® based LEDs.

 

Direct Drive from AA Battery

The battery is connected directly to the LED. Two cases will be introduced depending on the number of cells.

  • Case one: 1-cell and 2-cell: In these cases, the batteries either do not have sufficient output voltage to operate the LED, or they provide output voltage close to the minimum voltage limits required to operate a LED.
  • Case two: 3-cell and 4-cell: This configuration will provide 4.5V and 6V respectively, which is higher than the forward voltage range specified in the data sheets. As a result, the LED will be electrically over stressed, thereby increasing heat production, shortening the life span and decreasing the light output. On the other hand, when the batteries are empty, they will provide voltage between 2.4V – 3.2V, which is at the lower limits of the forward voltage needed to turn the LED on.

 

Using Current Limiting Resistors

Only the 3-cell and 4-cell cases will be considered since the 1-cell and 2-cell fail to provide the needed power to operate the LED.

  • 3-cell: A 3-cell series configuration will provide 4.5V to the LED. In order to step that voltage down to the operational voltage range recommended, and limit the forward current of the LED, a 1.5W, 1.5Ω resistor is required. Using Ohm’s Law, the resistor will dissipate, as heat, approximately 1.5W (33%) of the power from the source.
  • 4-cell: In order to step down the voltage, a 2.5W, 2.5Ω resistor is needed. Using Ohm’s Law, the resistor will dissipate 2.5W (41%) of power as extra heat.

 

Constant Current Drivers

These drivers provide constant current and voltage at all times with minimal variations, regardless of the state of the power source until the source output voltage falls below the turn on voltage of the driver.

This performance is desired because it allows the customer to predict the light output of the LED since the current is constant over time. It also provides thermal stability since there are no unexpected sources of heat such as extra voltage drop across the LED which leads to longer LED life span.

There are three different types of constant current drivers, Buck, Boost and Buck-Boost depending on the source voltage—i.e. input voltage. If the LED voltage is less than the input voltage at all times, then the driver needed is a Buck regulator, if the LED voltage is greater than the input voltage at all times, then a Boost regulator is needed. Finally, if the input voltage is varying within a certain range and the LED voltage is within that range, then a Buck-Boost regulator is needed.


  • 1-cell and 2-cell: In this case, the driver needed is a Boost regulator. Examples are:
    • Zetex ZXSC400, typical efficiency of 80%
    • Zetex ZXSC310, typical efficiency of 88% as shown in Figure 1


    Figure 1: Input Voltage vs. Efficiency for ZXSC310

     

  • 3-cell: In this case, the driver needed is a Buck-Boost regulator to maintain the LED voltage at 3.5V. Examples are:
    • Zetex ZXSC400, typical efficiency of 80%
    • NCP5030 by ON Semiconductor
  • 4-cell: In most cases, the driver needed is a Buck regulator. An example is the SP6652 by Sipex, retaining typical efficiency of 90% as shown in Figure 2.

 


Figure 2: Load Current vs. Efficiency for SP6652

 

Conclusion

Advantages of Using a Constant Current Driver Are:


  • Highest efficiency percentages and maintains the thermal stability
  • Longer battery life
  • Maximum light output of the LED

 

Any portable application that requires these 3 performance criteria should adopt the constant current driver.

For more information on constant current drivers, please see www.futurelightingsolutions.com/products/Power.asp or call 1-888-LUXEON2 (589-3662).

 

 

 

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